Mold material selection-Specification sheet
Mold Steel Grade Cross Reference
|
Material |
Japan |
Japan Standard |
America Standard |
Germany Standard |
DAIDO |
JIS |
AISI |
Buderus |
||
Medium Carbon Steel |
S45C |
S45C |
S45C |
1045 |
CK45 |
S50C |
S50C |
S50C |
1050 |
CK50 |
|
High Carbon Steel |
SUJ2 |
- |
SUJ2 |
52100 |
3505 |
Plastic Injection Mold Steel |
P1 |
PDS-1 |
S55C series |
1055 |
- |
P3 |
PDS-3 |
SCM445 series |
4140 |
7225 MOD |
|
P20 |
PDS-5 |
- |
P-20 |
2311 ISO-BM |
|
P20+Ni |
- |
- |
P20+Ni |
2738 ISO-BM |
|
NAK80 |
NAK80 |
- |
P21 |
2711 ISO-BM |
|
- |
|||||
SUS420 |
- |
SUS420 |
420F |
4028 |
|
STAVAX |
S-SATR |
SUS420J2mod |
420mod |
2083 ISO-BM |
|
RAMAX |
PD742 |
420-H |
420m |
2316 ISO-BM MOD |
|
Cold-Work Mold Steel |
SKD11 |
DC11 |
SKD-11 |
D2 |
2379 ISO-BM |
SKS3 |
GOA |
SKS-3 |
- |
2843 |
|
HSS Steel | SKH51 | - | SKD-51 | M-2 | 3343 |
Hot-work Mold Steel |
SKD61 |
DHA1 |
SKD-61 |
H-13 |
2344 ISO-BM |
SKT4 |
GFA |
SKT-4 |
L6 |
2714 |
Plastic Injection Mold Steel Characteristics & Application
Material | Hardness HRC |
Application | Characteristics |
S45C |
Hardened: 11- Unhardened: 3-18 |
Structural steel |
General carbon steel |
S50C |
Hardened: 13-29 6-18 |
Structural steel |
General carbon steel |
SUJ2 |
Hardened: 59 -64 |
It is suitable for manufacturing bearings, roller shafts, molds, guide posts, guide sleeves, rollers, balls and various mechanical parts. Mold guide pin and guide sleeve |
SUJ2 is a high carbon and high chromium alloy steel with good overall performance, high and uniform hardness after quenching and tempering, high wear resistance and strength. High-carbon bearing steel. |
P1 |
Prehardened: 13-20 |
Large plastic mold and mold base |
|
P3 |
Prehardened: 25-30 |
It is often used in some high-temperature and high-pressure-resistant valves and pressure vessels. |
High temperature resistance, High pressure resistance |
P20 |
Prehardened: 30-33 |
Materials for small and medium-sized plastic molds, with a maximum thickness of 400mm. |
It is suitable for polishing and texturing. |
P20+Ni |
Prehardened: 30-33 |
Large molds for stamping and injection molds. For example, bumpers, dashboards, chairs, trash cans, bottle boxes, TV cabinets. Plastic products with large volume and high surface requirements, especially for 3c, home appliances, sports equipment, and other molds that require high-level texturing. Acrylic, PC and other high-end furnishings or car lights also use this product extensively on fixed molds and mold cores. |
Due to the addition of 1% nickel, even a 1000m/m thick steel block has almost the same core hardness and surface hardness. The gloss of the injected product is not comparable to that of P20. |
NAK80 |
Prehardened: 38-42 |
High-gloss plastic parts, such as transparent sheets, rear lights, corner lights, backlight panels, computers, phone cases, |
It has very good polishing, texturing processability, easy to grind, easy to process, easy to repair, long life and low deformation. The surface is beautiful and dense during processing. |
SUS420 |
Unhardened: 20-26 48-52 |
Extruded molds, or plastic mold bases that need to avoid corrosion. |
High strength, high hardness (magnetic); , poor machinability, good wear resistance; can be heat treated to improve mechanical properties |
STARVAX |
Unhardened: 30-35 48-52 |
Ultra-mirror corrosion-resistant precision molds, camera parts, lenses, watch cases |
Stainless steel mold, good corrosion resistance, small size change in heat treatment. |
RAMAX |
Unhardened: 27-33 33-49 |
Suitable for mold cores of highly corrosive plastic products (such as PVC, POM, CA, etc.) Suitable for hot runner type mold bases to avoid clogging of water holes, various types of shafts, and fiber-containing materials |
Stainless steel has a higher carbon content, so it can ensure better strength after heat treatment. Due to the molybdenum-containing alloy and electroslag smelting, it has good corrosion resistance, wear resistance and polishing properties. The supplied hardness is HRC 27-33, which is the best crystalline structure. |
SKD11 |
Unhardened: <25 50-61 |
For silicon steel sheet, high carbon steel, stainless steel sheet under 4mm thickness continuous punching cutting edge. Precision stamping, thread rolling, gear hobbing, drawing, forming, deep drawing, and cutting tools . Small fiber plastic molds. |
This steel has very good grinding properties, shear strength and toughness. |
SKS3 |
Unhardened: <17 38-64 |
It is widely used in the blanking of stamping dies for automobiles and computer cases. Its usage is much more than that of SKD-11. Heading dies, impression dies, dental plates, drilling tools and mechanical parts, measuring tools, etc. |
The manganese content of this product is as high as 2% and the sulfur content is reduced, so its strength and toughness are greatly improved. |
SKH51 |
Hardened: 64-66 |
Cutting edge of continuous stamping die. Precision stamping, thread rolling, gear hobbing, drawing, forming, deep drawing, and cutting tools have very good effects. Generally small, fiber-containing plastic molds. Drill, reamers. |
high speed steel |
SKD61 |
Unhardened:<20.5 31-52 |
Die casting: general hot work tool steel used in mold cores, barrels, and shunt heads. |
Impact resistance. Also has high temperature tensile strength, high temperature wear resistance, high temperature toughness and good thermal conductivity |
SKT4 |
Unhardened:<20.5 38-58 |
Suitable for all hammer forging and press forging dies, all kinds of hot knife tools. Bearing, anvil. |
High performance steel for hammer forging mold. |